Euromedica, urged by a
continuous demand for new solutions due to the progressive elimination of solvents and to
the increase of specific problems, has designed and manufactured SYSTEM 5, a plant able to
carry out a complete cleaning cycle.
SYSTEM 5 is made up of cleaning tanks activated by
ultrasonics, which are alternated with rinsing tanks, and of a forced air circulation
chamber for the final drying. The modular composition allows to assemble each unit in way
to carry out the cleaning cycle according to any production need. Being extremely
reliable, powerful, full of technological and qualitative contents, SYSTEM 5 cleans,
rinses and dries any piece in a short time, also those with a lot of liquid, without
stains due to calcareous or contamination residuals.
- Main structure and external panels made of AISI 304 s.s.; tops
and tanks made of AISI 316-L s.s. welded in a controlled argon atmosphere; heating of
liquid is carry out by resistors protected with sheaths made of incoloy 800, directly in
contact with liquid for a complete transfer of heat; thermic insulation of tanks and lids;
internal walls of fairings insulated with sound-proofed material; ultrasonic generators
are of modular construction and made up of very reliable circuits which constantly
optimize the power efficiency according to the different physical-chemical changes of
- Dryer with air forced circulation system is designed to
complete the cleaning cycle with the same operations as those of cleaners; the air flow is
calibrated for a quickly evaporation of liquid without shaking the hanging pieces; double
wall of chamber composed with two opposite fins series of different structure which
minimize the losses of heat also when the lid is open and ensure a inside uniform
- Self-learning robot carries out the cleaning cycles in single
or continuous way, its memory capacity includes eight separate programs of 250 steps each;
all controls (start, stop, movement, opening, closing, switching on and off, etc.) are
checked through a serial dialog between photoelectric cells; the microprocessor manages
the handling according to distance and inertia of the hooked load, it keeps the movement
smooth and without shocks; the programming of cleaning cycle (all positions and automatic
functions of the robot) can be memorized step by step through the push buttons of manual
- Infrared barriers allow to work in security and in compliance
with the EN 50100/1-2 norm, isolating the zone of mechanisms without applying any fixed
protection; the protection system is active along the plant perimeter; it is constituted
by two transmitter and two receivers which create a grid of crossed rays able to detect
any piece up to minimum dimension of 6 mm entering inside the protected area. When the
immaterial barriers are crossed they stop immediately all motion members and the
inviolability is warranted also in presence of surreptitious means (ex.: other
transmitter, stroboscopic flashlights, specular surfaces inside the sensitive area, etc.).
The possibility to exclude the barriers by means of a key device and the absence of fixed
obstacles allow an easy access inside the tanks for periodical maintenances.
- Transducers (the units generating mechanical vibrations in the
liquid) of magnetostrictive type are made of nickel-alloy, composed with a number of
spaced sheets arranged uniformly on radiating surface to generate an equipotential
mechanical action with no low-efficency areas. The special braze welding technology (not
glueing) of sheets ensures the maximum transfer of energy and keeps the seam invulnerable
by sudden changes in temperature and by mechanical vibrations.
- Compliance with the CEI EN 60335-1 (2nd
edition) norm of the Low Voltage Directive; compliance with EN 50081-2, EN 50082-2 norms
on emission and immunity in the industrial environments of the Directive on the
Electromagnetic Compatibility; mechanical protection degree: IP 55; sound pressure level
in compliance with the 80/1107/CEE Directive.
- Standard equipment: opening and closing controls of the dryer
lid, checks of the basket presence on loading and unloading stations.
Optional equipment: conveyer on loading and
unloading stations of belt or roller type and checks of the basket positioning and
presence; opening and closing controls of lid on tanks with heating; turning on and out
controls of the ultrasonics working; variator of the ultrasonic power; accessories:
baskets, frames, racks.